Thanks for feedback so far...
I don't know if it always clicked, I've only owned the board for a month. I'll check to see if the switch is triggering a relay, not sure.
What makes you think my fingers are heavy, Bob?
I'll check on the output cap, too. Sounds like you all are thinking there's some DC on the line going through the switch...I wonder if the ambient noise in the control room (or noisy talkback mic preamp) is keeping some constant signal there and that's the source of the click voltage.
My original thought was to put a cap just after the switch to absorb the burst of noise...not sure if that would do it, though, or what value to use.
It's way louder than it should be, though...enough that folks with the phones on are mentioning it. I'd love to have a 30 or even 50ms ramp up...that would be so much nicer in the cans than the sudden control room ambience.
I'll check the schematics and post my findings tomorrow.
Thanks so much for the help-
Tom