OK, we got one 104.2mm fader as a sample and it fits exactly in the slot. Also the taper is very close to the old Alps taper. The Unity point is just slightly higher than the original. We could now try the resistor mod to "bring it down" a bit but I don't think it's worth it. Perhaps it's more harm than good in this case.
The 00 and +10dB markings (lowest, highest) are a bit off now because of the longer travel of the 104.2mm fader (because of the additional 2.1mm at each end) which means the knob's center reaches just a little beyond the markings but that's not really an issue.
As for the quality, it's superb! Super smooth, super quiet.
So I guess this solution ends our troubles. Hope this thread becomes helpful to other people thinking of replacing their faders. Any questions are welcome.
Thanks to everyone here! Also a big thanks goes to Mr. Franz Kobler (
www.fk-industrie.de), the German distributor of TKD, for his supportive stance.